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Cake
A copper ingot rectangular in cross section intended for rolling.
Camber
(1) Deviation from edge straightness usually referring to the greatest deviation
of side edge from a straight line. (2) Sometimes used to denote crown in rolls
where the center diameter has been increased to compensate for deflection cause
by the rolling pressure.
Camber or Bow
Edgewise curvature. A lateral departure of a side edge of sheet or strip metal
from a straight line.
Camera Shutter Steel
Hardened, tempered and bright polished extra flat and extra precision rolled.
Carbon content 1.25 - Chromium .15.
Canning
A dished distortion in a flat or nearly flat surface, sometimes referred to as
oil canning.
Capped Steel
Semikilled steel cast in a bottle-top mold and covered with a cap fitting into
the neck of the mold. The cap causes to top metal to solidify. Pressure is built
up in the sealed-in molten metal and results in a surface condition much like
that of rimmed steel.
Carbide
A compound of carbon with one or more metallic elements.
Carbide
A compound of carbon with one or more metallic elements.
Carbon
Chemical symbol C. Element No. 6 of the periodic system; atomic weight 12.01;
has three allotropic modifications, all non-metallic. Carbon is present in
practically all ferrous alloys, and has tremendous effect on the properties of
the resultant metal. Carbon is also an essential component of the cemented
carbides. Its metallurgical use, in the form of coke, for reduction of oxides,
is very extensive.
Carbon Equivalent
Referring to the rating of weld-ability, this is a value that takes into account
the equivalent additive effects of carbon and other alloying elements on a
particular characteristic of a steel. For rating of weld-ability, a formula
commonly used is: CE = C + (Mn/6) + [(Cr + Mo + V)/5] + [(Ni + Cu)/15].
Carbon Free
Metals and alloys which are practically free from carbon.
Carbon Potential
A measure of the capacity of an environment containing active carbon to alter or
maintain, under prescribed conditions, the carbon concentration in a steel.
Carbon Range
In steel specifications, the carbon range is the difference between the minimum
and maximum amount of carbon acceptable.
Carbon Restoration
Replacing the carbon lost in the surface layer during previous processing by
carburizing this layer to substantially the original carbon level.
Carbon Steel
Common or ordinary steel as contrasted with special or alloy steels, which
contain other alloying metals in addition to the usual constituents of steel in
their common percentages.
Carbon Steel
Steel containing carbon up to about 2% and only residual quantities of other
elements except those added for deoxidization, with silicon usually limited to
0.60% and manganese to about 1.65%. Also termed plain carbon steel, ordinary
steel, and straight carbon steel.
Carbon Steel
A steel containing only residual quantities of elements other than carbon,
except those added for deoxidization or to counter the deleterious effects of
residual sulfur. Silicon is usually limited to about 0.60% and manganese to
about 1,65%. Also termed plain carbon steel, ordinary steel, straight carbon
steel.
Carbonitriding
Introducing carbon and nitrogen into a solid ferrous alloy by holding above Ac1
in an atmosphere that contains suitable gases such as hydrocardons, carbon
monocide, and ammonia. The carbonitrided alloy is usually quench hardened.
Carbonitriding.
A case hardening process in which a suitable ferrous material is heated above
the lower transformation temperature in a gaseous atmosphere having a
composition that results in simultaneous absorption of carbon and nitrogen by
the surface and, by diffusion, creates a concentration gradient. The process is
completed by cooling at a rate that produces the desired properties in the work
piece.
Carburizing
A process in which an austenitized ferrous material is brought into contact with
a carbonaceous atmosphere having sufficient carbon potential to cause absorption
of carbon at the surface and, by diffusion, create a concentration gradient.
Carburizing
Introducing carbon into a solid ferrous alloy by holding above Ac1 in contact
with a suitable carbonaceous material, which may be a solid, liquid, or gas. The
carburized alloy is usually quench hardened.
Carburizing (Cementation)
Adding carbon to the surface of iron-base alloys by absorption through heating
the metal at a temperature below its melting point in contact with carbonaceous
solids, liquids or gases. The oldest method of case hardening.
Cartridge Brass
70% copper 30% zinc. This is one of the most widely used of the copper-zinc
alloys; it is formable and ductile and possesses excellent cold-working, poor
hot working and poor machining properties. Rated excellent for soft-soldering;
good for silver alloy brazing or oxyacetylene welding and fair for resistance of
carbon arc welding. The alloy develops high tensile strength with cold-working.
Temper is obtained by cold rolling.
Case
In a ferrous alloy, the outer portion that has been made harder than the inner
portion, or core.
Case Hardening
Carburizing and subsequently hardening by suitable heat-treatment, all or part
of the surface portions of a piece of iron-base alloy.
Case Hardening
Hardening a ferrous alloy so that the outer portion, or case, is made
substantially harder than the inner portion, or core. Typical processes used for
case hardening are carburizing, cyaniding, carbonitriding, nitriding, induction
hardening, and flame hardening.
Case Hardening
A generic term covering several processes applicable to steel that change the
the chemical composition of the surface layer by absorption of carbon or
nitrogen, or a mixture of the two, and, by diffusion, create a concentration
gradient.
Cast
(1) A term indicating in the annealed state as Cast Spring Steel Wire. (2) In
reference to Bright or Polished Strip Steel or Wire, the word cast implies
discoloration as a shadow. (3) A term implying a lack of straightness as in a
coil set.
Cast Iron
Iron containing more carbon than the solubility limit in austenite (about 2%).
Cast Steel
Steel in the form of castings, usually containing less than 2% carbon.
Cast Steel
Any object made by pouring molten steel into molds.
Casting
(1) An object at or near finished shape obtained by solidification of a
substance in a mold. (2) Pouring molten metal into a mold to produce an object
of desired shape.
Cavitation
The formation and instantaneous collapse of innumerable tiny voids or cavities
within a liquid subjected to rapid and intense pressure changes. Cavitation
produced by ultrasonic radiation is sometimes used to give violent localized
agitation. That caused by severe turbulent flow often leads to cavitation
damage.
Cavitation Damage
Wearing away of metal through the formation and collapse of cavities in a
liquid.
Cementation
(1) Introduction of one or more elements into the outer layer of a metal object
by means of diffusion at high temperature. (2) An obsolete process used to
convert wrought iron to blister steel by carburizing. Wrought iron bars were
packed in sealed chests with charcoal and heated at about 2000 F (1100 C) for 6
to 8 days. Cementation was the predominant method of manufacturing steels
particularly high-carbon tool steels, prior to the introduction of the bessemer
and open-hearth methods.
Cementite
A compound of iron and carbon known as Iron carbide, which has the approximate
chemical formula Fe3C containing 6.69% of carbon. Hard and brittle, it is the
hard constituent of cast iron, and the normal form in which carbon is present in
steel. It is magnetizable, but not as readily as ferrite.
Cementite
A compound of iron and carbon, known chemically as iron carbide and having the
approximate chemical formula Fe3C. It is characterized by an orthorhombic
crystal structure. When it occurs as a phase in steel, the chemical composition
will be altered by the presence of manganese and other carbide-forming elements.
Cementite
A metastable carbide, with composition Fe3C and orthorhombic crystal structure,
having limited substitutional solubility for the carbide-forming elements,
notably manganese.
Centrifugal Casting
A casting made by pouring metal into a mold that is rotated or revolved.
Ceramic Tools
Cutting tools made from fused, sintered, or cemented metallic oxides.
Chafery
A charcoal-fired furnace used in early iron making processes to reheat a bloom
of wrought iron for forging to consolidate the iron and expel entrapped slag.
Chamfer
(1) A beveled surface to eliminate an otherwise sharp corner. (2) A relieved
angular cutting edge at a tooth corner.
Charcoal Tin Plate
Tin Plate with a relatively heavy coating of tin (higher than the Coke Tin Plate
grades).
Charpy Test
A pendulum-type single-blow impact test in which the specimen usually notched,
is supported at both ends as a simple beam and broken by a falling pendulum. The
energy absorbed, as determined by the subsequent rise of the pendulum, is a
measure of impact strength or notch toughness.
Chatter Marks
Parallel indentations or marks appearing at right angles to edge of strip
forming a pattern at close and regular intervals, caused by roll vibrations.
Chemical Milling
Removing metal stock by controlled selective chemical etching.
Chemical Polishing
Improving the specular reflectivity of a metal surface by chemical treatment.
Chipping
A method for removing seams and other surface defects with chisel or gouge so
that such defects will not be worked into the finished product. Chipping is
often employed also to remove metal that is excessive but not defective. Removal
of defects by gas cutting is known as deseaming or scarfing.
Chromadizing (Chromodizing, Chromatizing)
Forming an acid surface to improve paint adhesion on aluminum or aluminum
alloys, mainly aircraft skins, by treatment with a solution of chromic acid.
Chromium
Chemical symbol Cr. Element No. 24 of the periodic system; atomic weight 52.01.
It is of bright silvery color, relatively hard. It is strongly resistant to
atmospheric and other oxidation. It is of great value in the manufacture of
Stainless Steel as an iron-base alloy. Chromium plating has also become a large
outlet for the metal. Its principal functions as an alloy in steel making; (1)
increases resistance to corrosion and oxidation (2) increases harden-ability (3)
adds some strength at high temperatures (4) resists abrasion and wear (with high
carbon).
Chromium-Nickel Steel
Steel usually made by the electric furnace process in which chromium and nickel
participate as alloying elements. The stainless steel of 18% chromium and 8%
nickel are the better known of the chromium-nickel types.
Chromizing
A surface treatment at elevated temperature, generally carried out in pack,
vapor, or salt bath, in which an alloy is formed by the inward diffusion of
chromium into the base metal.
Cigarette Knife Steel
Hardened, tempered and bright polished, 1.25 Carbon content- Chromium .15.
Accurate flatness necessary and a high hardness with Rockwell C 51 to 53. Usual
sizes are 4 3/4 wide and 6 wide x .004 to .010.
Clad Metal
A composite metal containing two or three layers that have been bonded together.
The bonding may have been accomplished by co-rolling, welding, heavy chemical
deposition or heavy electroplating.
Clad Metal
A composite metal containing two or three layers that have been bonded together.
The bonding may have been accomplished by corolling, welding, casting, heavy
chemical deposition, or heavy electroplating.
Cladding
A process for covering one metal with another. Usually the surfaces of fairly
thick slabs of two metals are brought carefully into contact and are then
subjected to co-rolling so that a clad composition results. In some instances a
thick electroplate may be deposited before rolling.
Cleavage
Fracture of a crystal by crack propagation across a crystallographic plane of
low index.
Cleavage Fracture
Fracture of a grain, or most of the grains, in a polycrystalline metal by
cleavage, resulting in bright reflecting facets.
Cleavage Plane
A characteristic crystallographic plane or set of planes in a crystal on which
cleavage fracture occurs easily.
Cluster Mill
A rolling mill where each of the two working rolls of small diameter is
supported by two or more back-up rolls.
Cobalt
Chemical symbol Co. Element No. 27 of the periodic system; atomic weight 58.94.
A gray magnetic metal, of medium hardness; it resists corrosion like nickel,
which it resembles closely; melting point 2696 (degrees) F.; specific gravity
8.9. It is used as the matrix metal in most cemented carbides and is
occasionally electroplated instead of nickel, the sulfate being used as
electrolyte. Its principal function as an alloy in tool steel; it contributes to
red hardness by hardening ferrite.
Coil Breaks
Creases or ridges across a metal sheet transverse to the direction of coiling,
occasionally occurring when the metal has been coiled hot and uncoiled cold.
Coil Set or Longitudinal Curl
A lengthwise curve or set found in coiled strip metals following its coil
pattern. A departure from longitudinal flatness. Can be removed by roller or
stretcher leveling from metals in the softer temper ranges.
Coil Weld
A joint between two lengths of metal within a coil - not always visible in the
cold reduced product.
Coils
Coiled flat sheet or strip metal- usually in one continuous piece or length.
Coining
A process of impressing images or characters of the die and punch onto a plane
metal surface.
Coke Plate (Hot Dipped Tin Plate)
Standard tin plate, with the lightest commercial tin coat, used for food
containers, oil canning, etc. A higher grade is the best cokes, with special
cokes representing the best of the coke tin variety. For high qualities and
heavier coatings.
Cold Reduced Strip
Metal strip, produced from hot-rolled strip, by rolling on a cold reduction
mill.
Cold Reduction
Reduction of metal size, usually by rolling or drawing particularly thickness,
while the metal is maintained at room temperature or below the recrystallization
temperature of the metal.
Cold Rolled Finish
Finish obtained by cold rolling plain pickled sheet or strip with a lubricant
resulting in a relatively smooth appearance.
Cold Rolling
Rolling metal at a temperature below the softening point of the metal to create
strain hardening (work-hardening). Same as cold reduction, except that the
working method is limited to rolling. Cold rolling changes the mechanical
properties of strip and produces certain useful combinations of hardness,
strength, stiffness, ductility and other characteristics known as tempers, which
see.
Cold Short
A condition of brittleness existing in some metals at temperatures below the
recrystalization temperature.
Cold Shut
(1) A discontinuity that appears on the surface of cast metal as a result of two
streams of liquid meeting and failing to unite. (2) A portion of the surface of
a forging that is separated, in part, from the main body of metal by oxide.
Cold Work
Permanent strain produced by an external force in a metal below its
recrystallization temperature.
Cold Working
Plastic deformation, such as rolling, hammering, drawing, etc., at a temperature
sufficiently low to create strain-hardening (work-hardening). Commonly, the term
refers to such deformation at normal temperatures.
Columbium
Chemical symbol Cb. Element No. 41 of the periodic system. Atomic weight 92.91.
It is steel gray in color and brilliant luster. Specific gravity 8.57. Melting
point at about 4380 (degrees) F. It is used mainly in the production of
stabilized austenitic chromium-nickel steels, also to reduce the air-hardening
characteristics in plain chromium steels of the corrosion resistant type. (Now
known as Niobium (Nb), element No. 41 of the periodic system.)
Columnar Structure
A structure consisting of elongated grains whose tong axes are parallel.
Columnar Structure
A coarse structure of parallel columns of grains, having the long axis
perpendicular to the casting surface.
Commercial Bronze
A copper-zinc alloy (brass) containing 90% copper and 10% zinc; used for screws,
wire, hardware, etc. Although termed commercial-bronze it contains no tin. It is
somewhat stronger than copper and has equal or better ductility.
Commercial Quality Steel Sheet
Normally to a ladle analysis of carbon limit at 0.15 max. A Standard Quality
Carbon Steel Sheet.
Compressive Strength
The maximum compressive stress that a material is capable of developing, based
on original area of cross section. In the case of a material which fails in
compression by a shattering fracture, the compressive strength has a very
definite value. In the case of materials which do not fail in compression by a
shattering fracture, the value obtained for compressive strength is an arbitrary
value depending upon the degree of distortion that is regarded as indicating
complete failure of the material.
Constitute
A phase, or combination of phases, that occurs in a characteristic configuration
in a microstructure.
Constitutional Diagram
A graphical representation of the temperature and composition limits of phase
fields in an alloy system as they actually exist under specific conditions of
heating and cooling (synonymous with phase diagram). A constitutional diagram
may be, or may approximate, and equilibrium diagram, or may represent metastable
conditions or phases. Compare equilibrium diagram.
Continuous Casting
A casting technique in which the ingot is continuously solidified while it is
being poured, and the length is not determined by mold dimensions.
Continuous Casting
A casting technique in which an ingot, billet, tube, or other shape is
continuously solidified while it is being poured, so that its length is not
determined by mold dimensions.
Continuous Furnace
Furnace, in which the material being heated moves steadily through the furnace.
Continuous Phase
In an alloy or portion of an alloy containing more than one phase, the phase
that forms the background or matrix in which the other phase or phases are
present as isolated volumes.
Continuous Pickling
Passing sheet or strip metal continuously through a series of pickling and
washing tanks.
Continuous Strip Mill
A series of synchronized rolling mill stands in which coiled flat rolled metal
entering the first pass (or stand) moves in a straight line and is continuously
reduced in thickness (not width) at each subsequent pass. The finished strip is
recoiled upon leaving the final or finishing pass.
Controlled Atmosphere Furnaces
A furnace used for bright annealing into which specially prepared gases are
introduced for the purpose of maintaining a neutral atmosphere so that no
oxidizing reaction between metal and atmosphere takes place.
Controlled Rolling
A hot rolling process in which the temperature of the steel is closely
controlled, particularly during the final rolling passes, to produce a
fine-grain microstructure.
Converter
A furnace in which air is blown through the molten bath of crude metal or matte
for the purpose of oxidizing impurities.
Cooling Stresses
Stresses developed by uneven contraction or external constraint of metal during
cooling; also those stresses resulting from localized plastic deformation during
cooling, and retained.
Copper
Chemical symbol Cu) Element No. 29 of the periodic system, atomic weight 63.57.
A characteristically reddish metal of bright luster, highly malleable and
ductile and having high electrical and heat conductivity; melting point 1981
(degrees) F.; boiling point 4327 F.; specific gravity 8.94. Unibersally and
extensively used in the arts in brasses, bronzes. Universally used in the pure
state as sheet, tube, rod and wire and also as alloyed by other elements and an
alloy with other metals.
Coring
A variation of composition between the center and surface of a unit of structure
(such as a dendrite, a grain or a carbide particle) resulting from
non-equilibrium growth over a range of temperature.
Corrosion
Gradual chemical or electrochemical attack on a metal by atmosphere, moisture or
other agents.
Corrosion
Deterioration of a metal by chemical or electrochemical reaction with its
environment.
Corrosion Embrittlement
The severe loss of ductility of a metal resulting from corrosive attack, usually
intergranular and often not visually apparent.
Corrosion Embrittlement
The embrittlement caused in certain alloys by exposure to a corrosive
environment. Such material is usually susceptible to the intergranular type of
corrosion attack.
Corrosion Fatigue
Effect of the application of repeated or fluctuating stresses in a corrosive
environment characterized by shorter life than would be encountered as a result
of either their repeated or fluctuating stresses alone or the corrosive
environment alone.
Corrugated
As a defect. Alternate ridges and furrows. A series of deep short waves.
Covered Electrode
A filler-metal electrode, used in arc welding, consisting of a metal core vire
with a relatively thick covering which provides protection for the molten metal
form the atmosphere, improves the properties of the weld metal and stabilizes
the arc. The covering is usually mineral or metal powders mixed with cellulose
or other binder.
Creep
Time-dependent strain occurring under stress.
Creep
The flow or plastic deformation of metals held for long periods of time at
stresses lower than the normal yield strength. The effect is particularly
important if the temperature of stressing is above the recrystallization
temperature of the metal.
Creep
Time-dependent strain occurring under stress. The creep strain occurring at a
diminishing rate is called primary creep; that occurring at a minimum and almost
constant rate, secondary creep; that occurring at an accelerating rate, tertiary
creep.
Creep Limit
(1) The maximum stress that will cause less than a specified quantity of creep
in a given time. (2) The maximum nominal stress under which the creep strain
rate decreases continuously with time under constant load and at constant
temperature. Sometimes used synonymously with creep strength.
Creep Strength
(1) The constant nominal stress that will cause a specified quantity of creep in
a given time at constant temperature. (2) The constant nominal stress that will
cause a specified creep react at constant temperature.
Crevice Erosion
A type of concentration-cell corrosion; corrosion of a metal that is caused by
the concentration of dissolved salts, metal ions, oxygen, or other gases, and
such, in crevices or pockets remote from the principal fluid stream, with a
resultant building up of differential cells that ultimately cause deep pitting.
Critical Cooling Rate
The limiting rate at which austenite must be cooled to ensure that a particular
type of transformation product is formed.
Critical Cooling Rate
The minimum rate of continuous cooling just sufficient to prevent undesired
transformations. For steel, the slowest rate at which it can be cooled form
above the upper critical temperature to prevent the decomposition of austenite
at any temperature above the Ms.
Critical Point
(1) The temperature or pressure at which a change in crystal structure, phase or
physical properties occurs; same as transformation temperature. (2) In an
equilibrium diagram, that specific combination of composition, temperature and
pressure at which the phases of an inhomogeneous system are in equilibrium.
Critical Point
(1) The temperature or pressure at which a change in crystal structure, phase,
or physical properties occurs. Same as transformation temperature. (2) In an
equilibrium diagram, that specific value of composition, temperature and
pressure, or combinations thereof, at which the phases of a heterogeneous
systems are in equilibrium.
Critical Points
Temperatures at which internal changes or transformations take place within a
metal either on a rising or falling temperature.
Critical Range
A temperature range in which an internal change takes place within a metal. Also
termed transformation range.
Critical Strain
That strain which results in the formation of very large grains during
recrystallization.
Critical Temperature
Synonymous with critical point if pressure is constant.
Crop
The defective ends of a rolled or forged product which are cut off and
discarded.
Cross Rolling
The rolling of sheet so that the direction of rolling is changed about 90
(degrees) from the direction of the previous rolling.
Cross Direction (in rolled or drawn metal)
The direction parallel to the axes of the rolls during rolling. The direction at
right angles to the direction of rolling or drawing.
Cross Rolling
Rolling at an angle to the long dimension of the metal; usually done to increase
width.
Cross Rolling
A (hot) rolling process in which rolling reduction is carried out in a direction
perpendicular to, as well as a direction parallel to, the length of the original
slab.
Crown
A contour on a sheet or roll where the thickness or diameter increases from edge
to center.
Crown or Heavy Center
Increased thickness in the center of metal sheet or strip as compared with
thickness at the edge.
Crucible
A ceramic pot or receptacle made of graphite and clay, or clay or other
refractory material, and used in the melting of metal. The term is sometimes
applied to pots made of cast iron, cast steel or wrought steel.
Crucible Steel
High-carbon steel produced by melting blister steel in a covered crucible.
Crucible steel was developed by Benjamin Huntsman in about 1750 and remained in
use until the late 1940's.
Crystal
(1) A physically homogeneous solid in which the atoms. ions or molecules are
arranged in a three-dimensional repetitive pattern. (2) A coherent piece of
matter, all parts of which have the same anisotropic arrangement of atom; in
metals, usually synonymous with grain and crystallite.
Crystalline
Composed of crystals.
Crystalline Fracture
A fracture of a polycrystalline metal characterized by a grainy appearance.
Compare fibrous fracture.
Crystallization
The formation of crystals by the atoms assuming definite positions in a crystal
lattice. This is what happens when a liquid metal solidifies. (Fatigue, the
failure of metals under repeated stresses, is sometimes falsely attributed to
crystallization.)
Cube-Centered
Metallography- (concerning space lattices) - Body-centered cubic. Refers to
crystal structure.
Cup Fracture
A type of fracture in a tensile test specimen which looks like a cup having the
exterior portion extended with the interior slightly depressed.
Cup Fracture (Cup-and-Cone Fracture)
Fracture, frequently seen in tensile test pieces of a ductile material, in which
the surface of failure on one portion shows a central flat area of failure in
tension, with an exterior extended rim of failure in shear.
Cutting Speed
The linear or peripheral speed of relative motion between the tool and work
piece in the principal direction of cutting.
Cyaniding
Introducing carbon and nitrogen into a solid ferrous alloy by holding above Ac1
in contact with molten cyanide of suitable composition. The cyanided alloy is
usually quench hardened.
Cyaniding
Surface hardening of an iron-base alloy article or portion of it by heating at a
suitable temperature in contact with a cyanide salt, followed by quenching.